TingTing Woodworking Machinery Co., Ltd. is one of the leading manufacturers and suppliers of horizontal beam saw in China. As we have world-leading production equipment and strong manufacturing capabilities, we warmly welcome you to buy premium horizontal beam saw from our factory. For price consultation, contact us.
Working Principle
The working principle of a Beam Saw Machine includes two aspects: transmission and electronic control. The mechanical transmission part includes saw blades, guide rails, transmission shafts, and other components. Precision mechanical design ensures the stability of the saw blade during high-speed rolling. The electronic control system is the core part, using high-precision sensors and controllers to precisely control the movement trajectory of the saw. Therefore, this machine can achieve high-precision cutting results.
Compared to standard sawing machines, the most significant advancement of the beam saw lies in its integration of sophisticated and precise automation systems. Leveraging CNC technology, the panel saw can automatically execute cutting programs with minimal manual intervention. When paired with automated loading and unloading platforms, operators need only input cutting dimensions or upload a cutting list; the equipment then automatically handles the loading, positioning, and cutting of the workpieces. This highly automated approach substantially reduces labor costs while minimizing the likelihood of human error, thereby ensuring the precision and accuracy of the machining process.
Main Functions and Diagrams
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No. |
Functional Unit |
Description of functional features |
Picture display |
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1 |
Main structure |
Select high-quality steel, adopt high-density process welding technology and annealing treatment, effectively ensure the stability and service life of the main body. |
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2 |
electric control system |
Adopt Taiwan well-known brand Fatek PLC, large capacity storage, high-speed processing capacity, stable and reliable. |
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3 |
Operation interface |
The panel display interface is simple and easy to understand, and the control mode is safe and reliable. Perfect guide operation and troubleshooting prompt, can edit the required sawing scheme, and can simulate sawing. It can be compatible and integrated with a variety of optimization software, barcode management software and automation software. |
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4 |
Servomechanism |
With high-performance servo motor drive, it can quickly and accurately execute the control command to ensure efficient cutting. |
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5 |
Air flotation table |
Ball type air floating table is adopted to solve the problem of feeding. |
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6 |
Sawing device |
1. The guide rail for sawing car operation adopts high hardness circular rail. 2. The guide rail installation method adopts the side up and down installation method. It is installed up and down on the 25mm table top, which greatly improves the prevention of screw loosening and affecting the straightness, ensuring that the long-term use will not be deformed and the guide rail will not be misaligned. |
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7 |
Feeding clamp device |
High performance pneumatic feeding clamp , driven by precise servo positioning. |
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8 |
Side leaning device |
Optional side leaning device can effectively guarantee accurate sawing. |
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9 |
Precision linear guide |
1. Saw blade lifting adopts imported square linear guide rail design. 2. two saw adopts independent lifting design. 3. Greatly improve the stability of the saw blade lifting and the accuracy of the vertical lifting. The independent lifting of the saw blade greatly improves the sawing effect suitable for sawing all kinds of boards. |
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10 |
Gripper feeding mechanism |
The closed-loop precision compensation of German electronic ruler is selected, the compensation tolerance is plus or minus 0.02mm, and the high-precision gear bar feeding traveling mechanism is selected. |
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11 |
dust collection system |
The key-type dust structure has a good dust removal effect, which makes the working environment more tidy and reduces the harm to people. The production environment is cleaner and the noise is low. |
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12 |
Remote docking service system |
It can realize remote operation status monitoring service, expand and optimize intelligent IOT docking(optional). |
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Technical Parameters
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Main saw |
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Spindle Rolling Speed |
4800r/min |
Grooving saw blade diameter |
180mm |
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Grooving saw shaft rolling speed |
6100r / min |
Grooving saw shaft diameter |
55mm |
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Sawing speed |
0-100 m/min (Variable frequency adjustable) |
Max. working thickness |
100mm |
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Main saw power |
15 kw |
Max. working width |
3700mm |
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Grooving saw power |
2.2kw |
Feed guide |
Round bar guide |
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Feed motor power |
1.5kw |
Main saw blade diameter |
350mm |
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High pressure air supply motor power |
2 * 3kw |
Main saw blade shaft diameter |
80mm |
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CNC feeding table |
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Servo motor |
2 KW |
Driving mode |
Gear / rack worm reducer |
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Control mode |
Invt PLC |
Guiding mode |
linear guide rail |
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Driving mode |
Servo motor 2 kw |
Interface |
19 Inch Touch Screen |
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positioning accuracy |
≤±0.2mm |
Plate thickness |
≤100mm |
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Moving speed |
0-100/min (servo adjustable) |
Processing width |
0-3700mm |
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Pressing method |
Cylinder clamp pressing |
Processing length |
0-3700mm |
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Manipulator |
15 (flexible double fingers) |
Air pressure |
0.6-0.7Mpa |
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Overall unit |
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Weight |
About 4500kg |
Total power |
26.7 kw |
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Overall dimension |
6680*6300*1750mm |
Table Height |
950mm |
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Advantages
High-precision cutting
The Beam Saw Machine uses high-precision sensors and advanced electronic control systems to monitor the cutting process, ensure the working accuracy and reduce material waste.
Improve production efficiency
The operator only needs to enter the cutting size or enter the cutting code on the operation interface, and the equipment will respond quickly and perform cutting. This greatly improves processing efficiency.
Strong adaptability
The Beam Saw Machine can handle boards of various materials, including wood boards, plastic boards and some metal boards. It can perform precise cutting to meet the diverse needs of different industries and customers.
Reduce labor costs
Since the Beam Saw Machine can realize automated operation, it reduces the need for professional workers, thereby reducing labor costs.
High resource utilization
The horizontal beam saw can effectively improve the utilization of raw materials by calculating and optimizing cutting layouts. thereby reducing waste.
High safety
The equipment does not require direct human contact during the cutting process, reducing the possibility of accidents.
FAQ
